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Valorization of Low Value Organic Waste by the use of Black Soldier Fly Larvae – Bioconversion of Sludge from the Pulp and Paper Industry
Mid Sweden University, Faculty of Science, Technology and Media, Department of Ecotechnology and Suistainable Building Engineering.
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Sustainable development
Hållbar utveckling
Abstract [en]

The current economic system is not sustainable, as it is based on a linear flow of resources from extraction, production, use and disposal. The linear flow of resources must be replaced with a circular flow where waste is seen as a resource. The Circular economy has been suggested as a vision for how to organise production and consumption by reducing waste and supplying sustainable resources. In a circular economy materials should be kept at their highest utility and value at all times. As an example, wet, non-solid waste such as sludge from wastewater treatment facilities for household and industry sewage contains valuable resources. However, it is a challenge to valorize because of its low energy value, content of potential pathogens, pesticides and heavy metals. Pulp and paper bio-sludge (PPBS) is an example of this kind of difficult waste for which the current management methods only recover low values such as energy and compost. Thus, the discovery of sustainable ways to maximise the value of PPBS is needed.Ranking of valorization methods for PPBS was done based on assessment of technology readiness level, degree of circularity, PPBS characteristics and economic drivers (a top-down perspective).

The ranking procedure aimed at finding circular valorization methods with high potential in the mid-range of technology readiness level. Producing protein from PPBS was the highest ranked valorization method. A novel recycling method to produce protein from waste material is conversion of the waste by insects.

Valorization of PPBS into protein by Black soldier fly larvae (BSFL. Hermetia illucens) was assessed by lab scale rearing. However, the nutrients in PPBS are not readily available to the larvae. Simplexmanipulations such as adding reference diet leachate (nutrient solution) mixed into the PPBS or as free liquid surface did not significantly increase larvae weight gain or bioconversion rate. It is clear that low nutrient availability, the occurrence of toxic substances such as pesticides and other organic toxins, toxic elements such as heavy metals and pathogenic and/or competing microbes inhibit the growth of BSFL. PPBS therefore needs pre-treatment to improve its feasibility as feed for BSFL.

Pre-treatment of PPBS by fermentation dissolves a part of the PPBS and dissolved substances in the fermentation liquid are readily converted into larvae biomass. However, the bulk of the lignocellulose is not dissolved, thus most of PPBS nutrients remain unavailable for growth of the larvae. The BSFL did not grow well and pre-treatment of PPBS by fermentation did not improve its feasibility as feed for BSFL.

Hydrothermal pre-treatment of PPBS reduces microbial occurrence and increases nutrient availability. The growth of the larvae improves which leads to increased weight of BSFL thus the PPBS’s feasibility as feed for BSFL improves.

Place, publisher, year, edition, pages
Sundsvall: Mid Sweden University , 2022. , p. 58
Series
Mid Sweden University doctoral thesis, ISSN 1652-893X ; 364
Keywords [en]
Sustainable sludge management, bioconversion, insect protein
National Category
Environmental Sciences
Identifiers
URN: urn:nbn:se:miun:diva-44067ISBN: 978-91-89341-46-3 (print)OAI: oai:DiVA.org:miun-44067DiVA, id: diva2:1630418
Public defence
2022-02-25, F229, Kunskapens väg 8, Östersund, 10:00 (Swedish)
Opponent
Supervisors
Funder
Knowledge FoundationEuropean Regional Development Fund (ERDF)
Note

Vid tidpunkten för framläggandet av avhandlingen var följande delarbeten opublicerade: delarbete II accepterat för publicering och delarbete IV inskickat.

At the time of the licentiate defence the following papers were unpublished: paper II accepted for publication and paper IV submitted.

Available from: 2022-01-24 Created: 2022-01-20 Last updated: 2025-09-25Bibliographically approved
List of papers
1. Bio-sludge from the pulp and paper industry as feed for black soldier fly larvae: A study of critical factors for growth and survival
Open this publication in new window or tab >>Bio-sludge from the pulp and paper industry as feed for black soldier fly larvae: A study of critical factors for growth and survival
2020 (English)In: Waste and Biomass Valorization, ISSN 1877-2641, E-ISSN 1877-265X, Vol. 11, p. 5679-5685Article in journal (Refereed) Published
Abstract [en]

Pulp and paper bio-sludge (PPBS) has low economic value and is therefore often composted or incinerated. The purpose of this work is to evaluate the feasibility of using PPBS to breed black soldier fly (Hermetia illucens) larvae (BSFL), so improving resource efficiency and supplying protein and fat to the animal feed market. BSFL were reared on PPBS in a climate chamber on a laboratory scale in order to assess nutrient deficiency, inhibition and whether the BSFL recycle the PPBS well or not. The PPBS used came from a chemi-thermomechanical pulp/groundwood pulp mill. The effect of supplementing nutrient solution added either into the PPBS or as a free liquid surface were studied. Prepupae dry weight, survival rate until prepupae stage and residual dry PPBS were measured. The addition of reference diet leachate into the PPBS did not have a significant impact on the weight of the prepupae (2.0 mg) but the survival rate was significantly higher (16.0 %). On the other hand, the addition of reference diet leachate as a free liquid surface had a significant impact on both the weight of the prepupae (4.8 mg) and the survival rate (25.7 %). The bio – conversion and PPBS – reduction was as best 0.4 % and 3.2 % respectively. This study has proven that the nutrients in PPBS are not readily available to the larvae. Addition of reference diet leachate increase the survival rate which opens up for possibilities of co-digestion. However, it is clear that under the tested conditions, BSFL is not recycling PPBS well and BSFL as a method for recycling of PPBS need further research.

Keywords
Pulp and paper bio-sludges, Valorization, Black Soldier Fly larvae
National Category
Environmental Sciences Environmental Engineering
Identifiers
urn:nbn:se:miun:diva-37565 (URN)10.1007/s12649-019-00864-x (DOI)000493766400001 ()2-s2.0-85074726395 (Scopus ID)
Funder
Knowledge Foundation
Available from: 2019-10-22 Created: 2019-10-22 Last updated: 2025-09-25
2. The Effect of pH, Temperature and Inoculum on the Fermentation of Pulp and Paper Biosludge: Increasing the Nutrient Availability for Rearing of Black Soldier Fly Larvae
Open this publication in new window or tab >>The Effect of pH, Temperature and Inoculum on the Fermentation of Pulp and Paper Biosludge: Increasing the Nutrient Availability for Rearing of Black Soldier Fly Larvae
2023 (English)In: Biomass Conversion and Biorefinery, ISSN 2190-6815, E-ISSN 2190-6823, Vol. 13, no 18, p. 16685-16693Article in journal (Refereed) Published
Abstract [en]

Pulp and paper production is one of the largest global industries producing annually 400 million metric tons of pulp and paper products and 6 million tons of pulp and paper biosludge (PPBS). From a resource efficiency and sustainability perspective, there is a need for improving PPBS management. This study assessed fermentation of PPBS as pretreatment to improve PPBS feasibility as feed for black soldier fly larvae. The impact of temperature, pH, and inoculum on the concentration of soluble chemical oxygen demand (sCOD) and volatile fatty acids (VFA) was assessed. An initial pH of 10 and the addition of inoculum from an anaerobic digester substantially increased the concentration of sCOD. The obtained concentration of VFA was low compared to the VFA concentration needed to improve the growth of Black Soldier Fly Larvae (BSFL). The PPBS is recalcitrant to fermentation because of the high content of lignocellulose. Fermentation as done in this study does not convert PPBS to a feasible feed for black soldier fly larvae; thus, further research on improved fermentation is needed. However, fermentation at alkaline pH and addition of inoculum do increase the final pH of PPBS which improves its feasibility as feed for BSFL. Future studies should explore pH > 10 and temperatures > 55 °C to increase sCOD and improving generation of VFA by removal of inhibiting substances, testing other types of inoculum (rumen microorganisms) and co-fermentation.

Place, publisher, year, edition, pages
Springer, 2023
Keywords
Sludge, recycling, lignocellulose, nutrient availability, fermentation, volatile fatty acids
National Category
Environmental Sciences
Identifiers
urn:nbn:se:miun:diva-44080 (URN)10.1007/s13399-022-02326-2 (DOI)000745578600001 ()2-s2.0-85123498794 (Scopus ID)
Funder
Knowledge FoundationEuropean Regional Development Fund (ERDF)
Available from: 2022-01-20 Created: 2022-01-20 Last updated: 2025-09-25Bibliographically approved
3. Fermented pulp and paper bio-sludge as feed for black soldier fly larvae
Open this publication in new window or tab >>Fermented pulp and paper bio-sludge as feed for black soldier fly larvae
2023 (English)In: Biomass Conversion and Biorefinery, ISSN 2190-6815, E-ISSN 2190-6823, Vol. 13, no 7, p. 5625-5632Article in journal (Refereed) Published
Abstract [en]

This study evaluates the use of fermentation to increase nutrient availability in pulp and paper bio-sludge (PPBS) as feed for black soldier fly larvae (BSFL). Rearing of BSFL on fermented PPBS was carried out in a climate chamber in order to assess nutrient availability and larvae survival and growth. The PPBS used came from a chemo-thermomechanical pulp/groundwood pulp mill. The PPBS was fermented at 35 °C and 55 °C, respectively, at initial pH of 10. The effects of sediment and liquid from fermented PPBS on larvae dry weight, survival rate until the prepupae stage, bioconversion, and reduction rate of PPBS were measured. The bioconversion of the liquids (4.1–6.6%) was substantially higher than for both the sediments and untreated PPBS (≤ 0.4%). The survival rate, on the other hand, was substantially lower (26.3–30.9 %) than for the sediments and untreated PPBS (49.5–52.6%). Neither the sediments nor the liquids had significant effects on the larvae weight or on the PPBS reduction rate. The sediments had no significant effect on the survival rate or the bioconversion. This study demonstrates that fermentation dissolves a part of the PPBS and that dissolved substances in the fermentation liquid readily convert to larvae biomass. However, the bulk of the lignocellulose is not dissolved, and most of PPBS nutrients remain unavailable for growth of the larvae. Further research should focus on improved pretreatment of PPBS to increase availability of nutrients and thereby improve the feasibility of BSFL as a recycling method for PPBS.

Place, publisher, year, edition, pages
Springer, 2023
Keywords
Lignocellulose, Bioconversion, Nutrient availability
National Category
Environmental Sciences
Identifiers
urn:nbn:se:miun:diva-42037 (URN)10.1007/s13399-021-01564-0 (DOI)000648840800002 ()2-s2.0-85105572058 (Scopus ID)
Available from: 2021-05-11 Created: 2021-05-11 Last updated: 2025-09-25Bibliographically approved
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