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2025 (English)In: Materials & design, ISSN 0264-1275, E-ISSN 1873-4197, Vol. 260, article id 114977Article in journal (Refereed) Published
Abstract [en]
This study introduces a ternary composite system based on silicone, carbon black (CB), and liquid metal (LM) gallium. Despite extensive studies on LM/elastomer systems, most have primarily focused on mechanical reinforcement or thermal conductivity, while a systematic understanding of their electrical modeling and electromagnetic shielding performance remains insufficient. Therefore, we utilized silicone as an elastomeric matrix, CB as conductive nanofillers, and gallium as a conductive metallic phase, a flexible composite with enhanced multifunctional performance is realized. Shear dispersion during fabrication induces a unique star-like architecture of gallium, which, together with the conductive CB network, facilitates the formation of efficient and continuous electrical pathways. The resulting composites exhibit notable improvements in mechanical strength, strain-dependent resistive response, and electromagnetic interference (EMI) shielding capabilities. In particular, the optimized composite achieves an EMI shielding effectiveness of similar to 35 dB in the X-band, while maintaining stable strain sensing performance over 1000 cycles at 30 % strain. A systematic investigation into the influence of gallium concentration elucidates the correlation between microstructural evolution and the composite's physical and electromagnetic behavior. This work not only deepens the understanding of LM-based ternary composites but also highlights their potential for advanced applications in flexible sensing, wearable electronics, and EMI attenuation technologies.
Place, publisher, year, edition, pages
Elsevier BV, 2025
Keywords
Carbon black, Gallium, Silicone, Composites
National Category
Composite Science and Engineering
Identifiers
urn:nbn:se:miun:diva-55971 (URN)10.1016/j.matdes.2025.114977 (DOI)001609705600002 ()2-s2.0-105020953529 (Scopus ID)
2025-11-142025-11-142025-11-18