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Soldering Surface Mount Components onto Inkjet Printed Conductors on Paper Substrate using Industrial Processes
Mid Sweden University, Faculty of Science, Technology and Media, Department of Electronics Design.
Mid Sweden University, Faculty of Science, Technology and Media, Department of Electronics Design.
Mid Sweden University, Faculty of Science, Technology and Media, Department of Electronics Design.
Mid Sweden University, Faculty of Science, Technology and Media, Department of Electronics Design.
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2016 (English)In: IEEE Transactions on Components, Packaging, and Manufacturing Technology, ISSN 2156-3950, E-ISSN 2156-3985, Vol. 6, no 3, 478-485 p., 7422029Article in journal (Refereed) Published
Abstract [en]

This paper describes mounting of standard surface mount component packages on a paper substrate using an industrial solder process with a low-temperature solder. The use of paper as a substrate for printed flexible electronics is becoming more and more widespread as an alternative to the more commonly used plastic substrates, such as polyethylene and polyimide. Paper has the benefits of being environmentally friendly, recyclable, and renewable, as well as inexpensive. It is shown that it is possible to mount standard surface mount device components on paper substrates using low-temperature solder in an industrial soldering process. The contact resistances obtained are mostly low, although the yield of functioning contacts is low. The reason is cracking of the substrate coating layer that goes through the printed silver tracks. It was observed that the cracks appear mostly close to the contact pads, the most likely cause is thermal mismatch between the coating layer and solder and also thermal expansion of the photo paper resin coating. The smallest component package size, 0201, resulted in the highest yield of >80% with decreasing yield for larger package sizes.

Place, publisher, year, edition, pages
2016. Vol. 6, no 3, 478-485 p., 7422029
Keyword [en]
Electronic components, printing, soldering, surface-mount technology
National Category
Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
URN: urn:nbn:se:miun:diva-26841DOI: 10.1109/TCPMT.2016.2522474ISI: 000372787300017Scopus ID: 2-s2.0-84960154273Local ID: STCOAI: oai:DiVA.org:miun-26841DiVA: diva2:891687
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Funder
Knowledge Foundation, 20130324
Available from: 2016-01-07 Created: 2016-01-07 Last updated: 2017-06-30Bibliographically approved

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CiteExportLink to record
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