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High Frequency Half-Bridge Converter using Multilayered Coreless PrintedCircuit Board Step-Down Power Transformer
Mid Sweden University, Faculty of Science, Technology and Media, Department of Information Technology and Media. (Power Electronics)
Mid Sweden University, Faculty of Science, Technology and Media, Department of Information Technology and Media. (Power Electronics)ORCID iD: 0000-0001-5326-2563
Mid Sweden University, Faculty of Science, Technology and Media, Department of Information Technology and Media. (Power Electronics)ORCID iD: 0000-0002-8466-946X
Mid Sweden University, Faculty of Science, Technology and Media, Department of Information Technology and Media. (Power Electronics)
Show others and affiliations
2011 (English)In: 8th International Conference on Power Electronics - ECCE Asia: "Green World with Power Electronics", ICPE 2011-ECCE Asia, IEEE conference proceedings, 2011, 1177-1181 p.Conference paper, Published paper (Refereed)
Abstract [en]

This paper introduces high frequencyhalf bridgeDC-DC converter, using multilayered coreless Printed Circuit Board (PCB) step down power transformer. The converter is simulated and then implemented on a PCB. Complementary Pulse Width Modulated (PWM) signals are generated to turn on high and low side Metal Oxide Semiconductor Field Effect Transistors (MOSFETs) alternately by a micro-controller. The isolated gate drive signals are provided to the high side MOSFET by using high frequency coreless PCB isolation transformer. We tested the converter for switching frequency range of 2 to 3 MHz, and for maximum input voltage up-to 170 V. The maximum output power achieved is 40 W and the maximum energy efficiency is approximately 82 %. © 2011 IEEE.

Place, publisher, year, edition, pages
IEEE conference proceedings, 2011. 1177-1181 p.
Keyword [en]
Printed Circuit Board; Pulse Width Modulation; Switch Mode Power Supplies
National Category
Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
URN: urn:nbn:se:miun:diva-14197DOI: 10.1109/ICPE.2011.5944712Scopus ID: 2-s2.0-80052080114Local ID: STCISBN: 978-1-61284-956-0 (print)ISBN: 978-1-61284-958-4 (print)OAI: oai:DiVA.org:miun-14197DiVA: diva2:431420
Conference
8th International Conference on Power Electronics - ECCE Asia May 30-June 3, 2011, The Shilla Jeju, Korea
Available from: 2011-07-19 Created: 2011-07-19 Last updated: 2016-10-19Bibliographically approved
In thesis
1. Analysis and implementation of switch mode power supplies in MHz frequency region
Open this publication in new window or tab >>Analysis and implementation of switch mode power supplies in MHz frequency region
2012 (English)Licentiate thesis, comprehensive summary (Other academic)
Place, publisher, year, edition, pages
Sundsvall: Mid Sweden University, 2012. 56 p.
Series
Mid Sweden University licentiate thesis, ISSN 1652-8948 ; 80
National Category
Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
urn:nbn:se:miun:diva-16691 (URN)STC (Local ID)978-91-87103-13-1 (ISBN)STC (Archive number)STC (OAI)
Available from: 2012-08-08 Created: 2012-08-08 Last updated: 2016-10-20Bibliographically approved
2. High Frequency (MHz) Resonant Converters using GaN HEMTs and Novel Planar Transformer Technology
Open this publication in new window or tab >>High Frequency (MHz) Resonant Converters using GaN HEMTs and Novel Planar Transformer Technology
2013 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

The increased power consumption and power density demands of modern

technologies have increased the technical requirements of DC/DC and AC/DC power

supplies. In this regard, the primary objective of the power supply researcher/engineer

is to build energy efficient, high power density converters by reducing the losses and

increasing the switching frequency of converters respectively. Operating the converter

circuits at higher switching frequencies reduces the size of the passive components

such as transformers, inductors, and capacitors, which results in a compact size,

weight, and increased power density of the converter. Therefore, the thesis work is

focussed on the design, analysis and evaluation of isolated converters operating in the

1 - 5MHz frequency region with the assistance of the latest semi conductor devices,

both coreless and core based planar power transformers designed in Mid Sweden

University and which are suitable for consumer applications of varying power levels

ranging from 1 – 60W.

In high frequency converter circuits, since the MOSFET gate driver plays a prominent

role, different commercially available MOSFET gate drivers were evaluated in the

frequency range of 1 - 5MHz in terms of gate drive power consumption, rise/fall times

and electromagnetic interference (EMI) and a suitable driver was proposed.

Initially, the research was focused on the design and evaluation of a quasi resonant

flyback converter using a multilayered coreless PCB step down transformer in the

frequency range of 2.7 – 4MHz up to the power level of 10W. The energy efficiency of

this converter is found to be 72 - 84% under zero voltage switching conditions (ZVS).

In order to further improve the energy efficiency of the converter in the MHz

frequency region, the new material device GaN HEMT was considered. The

comparisons were made on a quasi resonant flyback DC-DC converter using both the

Si and GaN technology and it was found that an energy efficiency improvement of 8 –

10% was obtained with the GaN device in the frequency range of 3.2 – 5MHz. In order

to minimize the gate drive power consumption, switching losses and to increase the

frequency of the converter in some applications such as laptop adapters, set top box

(STB) etc., a cascode flyback converter using a low voltage GaN HEMT and a high

voltage Si MOSFET was designed and evaluated using a multi-layered coreless PCB

transformer in the MHz frequency region. Both the simulation and experimental

results have shown that, with the assistance of the cascode flyback converter, the

switching speeds of the converter can be increased with the benefit of obtaining a

significant improvement in the energy efficiency as compared to that for the single

switch flyback converter.

In order to further maximize the utilization of the transformer, to reduce the voltage

stress on MOSFETs and to obtain the maximum power density from the converter

circuit, double ended topologies were considered. Due to the lack of high voltage high

side gate drivers in the MHz frequency region, a gate drive circuitry utilizing the

multi-layered coreless PCB signal transformer was designed and evaluated in both a

half-bridge and series resonant converter (SRC). It was found that the gate drive power

consumption using this transformer was around 0.66W for the frequency range of 1.5 -

v

3.75 MHz. In addition, by using this gate drive circuitry, the maximum energy

efficiency of the SRC using multilayered coreless PCB power transformer was found to

be 86.5% with an output power of 36.5W in the switching frequency range of 2 –

3MHz.

In order to further enhance the energy efficiency of the converter to more than 90%,

investigations were carried out by using the multiresonant converter topology (LCC

and LLC), novel hybrid core high frequency planar power transformer and the GaN

HEMTs. The simulated and experimental results of the designed LCC resonant

converter show that it is feasible to obtain higher energy efficiency isolated DC/DC

converters in the MHz frequency region. The peak energy efficiency of the LCC

converter at 3.5MHz is reported to be 92% using synchronous rectification. Different

modulation techniques were implemented to regulate the converter for both line and

load variations using a digital controller.

In order to realize an AC/DC converter suitable for a laptop adapter application,

consideration was given to the low line of the universal input voltage range due to the

GaN switch limitation. The energy efficiency of the regulated converter operating in

the frequency range of 2.8 – 3.5MHz is reported to be more than 90% with a load

power of 45W and an output voltage of 22V

dc. In order to determine an efficient power

processing method on the secondary side of the converter, a comparison was made

between diode rectification and synchronous rectification and optimal rectification was

proposed for the converters operating in the MHz frequency range for a given power

transfer application. In order to maintain high energy efficiency for a wide load range

and to maintain the narrow switching frequency range for the given input voltage

specifications, the LLC resonant converter has been designed and evaluated for the

adapter application. From the observed results, the energy efficiency of the LLC

resonant converter is maintained at a high level for a wide load range as compared to

that for the LCC resonant converter.

Investigations were also carried out on isolated class E resonant DC-DC converter with

the assistance of GaN HEMT and a high performance planar power transformer at the

switching frequency of 5MHz. The simulated energy efficiency of the converter for the

output power level of 16W is obtained as 88.5% which makes it feasible to utilize the

designed isolated converter for various applications that require light weight and low

profile converters.

In conclusion, the research in this dissertation has addressed various issues related to

high frequency isolated converters and has proposed solution by designing highly

energy efficient converters to meet the current industrial trends by using coreless and

core based planar transformer technologies along with the assistance of GaN HEMTs.

With the provided solution, in the near future, it is feasible to realize low profile, high

power density DC/DC and AC/DC converters operating in MHz frequency region

suitable for various applications.

Place, publisher, year, edition, pages
Sundsvall, Sweden: Mid Sweden University, 2013. 156 p.
Series
Mid Sweden University doctoral thesis, ISSN 1652-893X ; 158
Keyword
GaN HEMTs, MHz Frequency, Resonant Converters, Planar Transformer Technology
National Category
Other Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
urn:nbn:se:miun:diva-20894 (URN)STC (Local ID)978-91-87557-01-9 (ISBN)STC (Archive number)STC (OAI)
Public defence
2013-09-26, L111, Mid Sweden University, Holmgatan 10, Sundsvall, 10:30 (English)
Opponent
Supervisors
Projects
High Frequency Switch Mode Power Supplies
Funder
EU, European Research CouncilVINNOVASwedish Energy Agency
Available from: 2013-12-27 Created: 2013-12-25 Last updated: 2016-10-20Bibliographically approved
3. Analysis and EMI suppression of MHz frequency range switch mode power supplies
Open this publication in new window or tab >>Analysis and EMI suppression of MHz frequency range switch mode power supplies
2013 (English)Doctoral thesis, comprehensive summary (Other academic)
Place, publisher, year, edition, pages
Sundsvall: Mid Sweden University, 2013. 139 p.
Series
Mid Sweden University doctoral thesis, ISSN 1652-893X ; 164
National Category
Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
urn:nbn:se:miun:diva-21019 (URN)STC (Local ID)978-91-87557-08-8 (ISBN)STC (Archive number)STC (OAI)
Supervisors
Available from: 2014-01-13 Created: 2014-01-13 Last updated: 2016-10-20Bibliographically approved

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