Optimizing Molded Fiber-Meshes Manufactured by Electron Beam Melting: A study in possible design optimization of Molded fiber-meshes manufactured by Electron Beam Melting
2024 (English) Independent thesis Basic level (professional degree), 10 credits / 15 HE credits
Student thesis
Abstract [en]
Additive Innovation and Manufacturing AB (Aim) is a company working in the field of industrial additive manufacturing. With specialized expertise in electron beam melting (E-PBF). Through this expertise, Aim has created a tooling concept for molded fiber-production. The tooling concept goes by the brand of FreeFlow® and the main product being a perforated titanium mesh. A titanium mesh manufactured by E-PBF. Aim has received criticism from their customers regarding an undesirably high moisture content in the molded fiber-products, formed with their tools. The hypothesis is that this issue is due to the current design of the perforated mesh, which is believed to be mitigated by changing the pin density and pin length as well as adding paint to the surface. This report aimed to investigate the possibility and benefit of implementing these design changes. The results shows that the hypothesis was confirmed and painted meshes completely without pins formed the driest pulp. This report has provided insight into how Aim can improve the design of their tools and thereby create a more competitive product for their customers.
Place, publisher, year, edition, pages 2024. , p. 34
Keywords [en]
Additive Manufacturing (AM), Design for AM (DfAM), Design- and Process optimization, Electron Beam Melting (E-PBF, EBM), Molded Fiber, Molded Pulp (MPP)
National Category
Other Mechanical Engineering
Identifiers URN: urn:nbn:se:miun:diva-51940 OAI: oai:DiVA.org:miun-51940 DiVA, id: diva2:1883405
Subject / course Mechanical Engineering MT1
Educational program Additiv tillverkning - högskoleingenjör maskinteknik THMTG 180 hp
Supervisors
Examiners
2024-07-102024-07-102024-07-10 Bibliographically approved