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Geometrical features and mechanical properties of the sheet-based gyroid scaffolds with functionally graded porosity manufactured by electron beam melting
Mid Sweden University, Faculty of Science, Technology and Media, Department of Engineering, Mathematics, and Science Education (2023-). (SportsTech Research Center)ORCID iD: 0000-0003-2964-9500
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2023 (English)In: Materials Today Communications, ISSN 2352-4928, Vol. 35, article id 106410Article in journal (Refereed) Published
Abstract [en]

Functionally graded porous scaffolds (FGPS) constructed with pores of different size arranged as spatially continuous structure based on sheet-based gyroid with three different scaling factors of 0.05, 0.1 and 0.2 were produced by electron beam powder bed fusion. The pore dimensions of the obtained scaffolds satisfy the values required for optimal bone tissue ingrowth. Agglomerates of residual powder were found inside all structures, which required post-manufacturing treatment. Using X-ray Computed Tomography powder agglomerations were visualized and average wall thickness, wall-to-wall distances, micro- and macro-porosities were evaluated. The initial cleaning by powder recovery system (PRS) was insufficient for complete powder removal. Additional treatment by dry ultrasonic vibration (USV) was applied and was found successful for gyroids with the scaling factors of 0.05 and 0.1. Mechanical properties of the samples, including quasi-elastic gradients and first maximum compressive strengths of the structures before and after USV were evaluated to prove that additional treatment does not produce structural damage. The estimated quasi-elastic gradients for gyroids with different scaling factors lie in a range between 2.5 and 2.9 GPa, while the first maximum compressive strength vary from 52.5 for to 59.8 MPa, compressive offset stress vary from 46.2 for to 53.2 MPa. 

Place, publisher, year, edition, pages
Elsevier, 2023. Vol. 35, article id 106410
Keywords [en]
Additive manufacturing, Electron beam, Functionally graded porous scaffolds, Powder bed fusion, Triply periodic minimal surfaces, X-ray computed tomography
National Category
Materials Engineering
Identifiers
URN: urn:nbn:se:miun:diva-48903DOI: 10.1016/j.mtcomm.2023.106410ISI: 001042342100001Scopus ID: 2-s2.0-85162160740OAI: oai:DiVA.org:miun-48903DiVA, id: diva2:1779560
Available from: 2023-07-04 Created: 2023-07-04 Last updated: 2023-08-25Bibliographically approved

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Koptyug, Andrey

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